Harmony of efficiency, quality and productivity

Trutzschler TC 11 Carding Machine

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Sriyadithatextile - Trutzschler TC 11 Carding Machine

Trutzschler TC 11 Carding Machine
Sriyaditha

Card TC 11 – The new success formula for carding

Harmony of efficiency, quality and productivity :
The cost pressure in the textile industry grows from year to year. This is also due to the fact that the spinning mills cannot pass on the climbing cost of cotton 1:1. At the same time, the quality requirements of the consumers increase.
Hence, a future-oriented card must not only set record highs in terms of efficiency and productivity, but also in terms of quality. Of key importance is also the handling of valuable raw material. The TC 11 offers optimal material utilisation:
    Approx. 40 % more production at same compact space
    Highest quality due to longest carding section on the market
    Lowest operating costs
    Lowest waste quantities
    Flexibility for quick lot changes
    Exclusive from Trützschler: 5.3 m² for quality and economic efficiency

Longer carding section = more quality! :
The greater the distance of the fibres on the cylinder, the better the carding quality. With a carding range of more than 2.8 metres, only Trützschler cards offer optimal quality. It is precisely this carding section that - in addition to the ideal number of flats - also ensures a sufficient number of carding segments and cleaning units.
More carding width = more productivity!
More width while maintaining roll geometries means generally more productivity. However, the setting accuracy required limits the desire for more width.
Balance of quality and productivity
We have included everything in the TC 11 that Trützschler stands for: more than 120 years of experience, a team of first-class engineers, as well as countless analyses, simulations and field tests. The end result was clear: a working width of 1.28 m represents the perfect balance between productivity and efficiency.
Best economic efficiency: TC 11 :
More economical than all its predecessors: The technical qualities of the new TC 11 shows its strengths in terms of efficiency. Compared to its predecessors - which were already very good in this regard - it offers three tangible advantages:
    Best performance/price ratio
    Lowest operating costs
    Up to approx. 40% more production at same space requirement
Lower investment costs
Compared to the predecessor series TC 7, the investment costs for carding are considerably lower for the TC 11. Simply less cards are required. In addition, this allows a smaller building size and smaller filter.
Up to 25% lower operating costs
In the end, the life-cycle-costs determine whether an investment was successful from an economic point of view. In case of the TC 11, you do not have to wait very long for a Return of Investment. Compared to TC 7, your cost advantages in the areas of energy, filter and maintenance result in savings of up to 25%. With more than ten cards, this already adds up to an annual US$ amount well in the six figures.
Perfection can be measured - with T-Con :
MAGNOTOP - This is how simple optimal flat tops can be:
Higher efficiency due to fewer process steps.

 

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